Aem 1 1000 Air Filter Cleaner 32 Oz Trigger Sprayer Dual Action Trigger Sprayer

1. Product Specification Parameters

2. 3D Drawing Details (Visualization & Compatibility)

2.1 3D Design Software & Standards

• Primary Software: SolidWorks 2024 (for precision modeling) + Keyshot 12 (for photorealistic rendering) – aligned with AEM’s engineering standards.
• Accuracy: Dimensional tolerance of ±0.05mm – ensures 3D models match physical products exactly.

2.2 Key 3D Views & Focus Areas

2.3 3D File Delivery & Usage

• File Formats:
  • Editable: STEP (for client engineering reviews) + STL (for 3D printing prototypes, e.g., custom storage racks).
  • Ready-to-Use: High-res PNG (transparent background) + PDF (with dimension callouts) – for marketing materials or training guides.
• Access: Free 3D files available via AEM’s client portal (after order confirmation) – no additional fees.

3. Production Process Flow (AEM-Quality Control)

Step 1: Raw Material Sourcing & AEM Compliance Check

• Cleaner Ingredients: Source water-based surfactants, biodegradable solvents, and neutral pH adjusters from AEM-approved suppliers (each batch includes a Certificate of Analysis, CoA).
• Bottle & Sprayer Materials: HDPE (bottle) – FDA 21 CFR 177.1520 certified; PP/acetal (sprayer) – tested for compatibility with AEM 11000 cleaner (72-hour immersion).
• Incoming Inspection: 100% of raw materials are tested (e.g., cleaner pH, plastic purity) – rejected if non-compliant with AEM specs.

Step 2: Air Filter Cleaner Formulation & Mixing

• Precision Mixing: Use automated batch mixers (capacity: 500L) to blend ingredients – computer-controlled dosing (±0.1% accuracy) ensures consistent cleaning efficacy.
• Quality Testing: Sample 1L from each batch to test:
  • pH level (must be 7.0–7.4);
  • Cleaning power (remove oil from AEM Dryflow® filter sample);
  • Biodegradability (per OECD 301B standard – 60%+ degradation in 28 days).
• Deaeration: Remove air bubbles from cleaner (prevents foaming during 灌装) – critical for accurate 32 Oz filling.

Step 3: 32 Oz Bottle Production & Preparation

• HDPE Blow Molding: Form bottles using AEM’s proprietary mold (ensures 38/400 thread accuracy) – wall thickness: 1.5mm (durability for shipping).
• Labeling: Apply AEM-branded waterproof vinyl labels (heat-sealed for durability) – include batch number and expiration date (traceable to production date).
• Sanitization: UV-C treat bottle interiors (eliminates 99.9% of bacteria) – ensures cleaner stays contamination-free.

Step 4: Dual Action Trigger Sprayer Assembly

• Component Assembly:
  1. Assemble PP trigger, acetal nozzle, and 2-way valve (manual inspection for proper alignment).
  2. Insert silicone seals (double-seal design) – test for fit (no gaps).
  3. Attach dip tube (220mm length) – secure with ultrasonic welding (no glue, prevents cleaner contamination).
• Dual Action Test: Actuate trigger 50 times (switching between Jet/Mist) – verify smooth mode changes and no leakage.

Step 5: Filling & Final Assembly

• Cleaner Filling: Automated filling machines (32 Oz ±1ml accuracy) – fill bottles with tested cleaner.
• Sprayer Attachment: Screw Dual Action Trigger Sprayer onto bottles (torque: 4 N·m – secure fit, no cross-threading).
• Final Inspection:
  1. Check for leakage (invert bottle for 10 seconds);
  2. Verify sprayer mode functionality (Jet/Mist);
  3. Confirm label clarity and batch number legibility.

Step 6: AEM Quality Audit & Certification

• Randomly select 5% of finished products for:
  • Cleaner efficacy retesting (clean AEM filter sample);
  • Sprayer durability testing (1,000 trigger actuations);
• Issue AEM Quality Certificate (included in bulk orders) – confirms compliance with AEM 11000 standards.

4. Company Services (AEM-Aligned Support)

4.1 Customization & Bulk Support

• Bulk Ordering: Discounts for orders ≥100 units (e.g., automotive chains, industrial distributors) – flexible payment terms (30% deposit, 70% net 30).
• Custom Labeling: For B2B clients (e.g., repair shops with private brands), add custom logos to labels (MOQ: 500 units, 10-day lead time).
• Refill Program: Bulk 5-gallon (18.9L) cleaner containers (for high-volume users) – reduces packaging waste and cost per clean.

4.2 Technical Support (AEM Expertise)

• Cleaning Guides: Provide AEM’s official “Air Filter Cleaning Manual” (PDF/video) – includes step-by-step instructions (e.g., how to use Jet Spray for heavy dirt, Mist for delicate media).
• Troubleshooting: 24/7 technical hotline (+1-XXX-XXXX-XXXX) – staffed by AEM-trained technicians (resolve sprayer issues or cleaner usage questions within 1 hour).
• On-Site Training: For large clients (e.g., fleet maintenance centers), on-site training (1–2 days) – teach staff proper filter cleaning and sprayer maintenance.

4.3 Logistics & Delivery

• Global Warehouses: Stock in US (California), EU (Germany), and Asia (Singapore) – 2–5 day delivery to local clients.
• Shipping Protection: Bulk orders packed in corrugated cardboard (5-layer, AEM-branded) with foam inserts – prevents bottle damage during transit (0.2% damage rate guarantee).
• Track & Trace: Each order includes a unique tracking number (linked to AEM’s client portal) – real-time delivery updates.

5. After-Sales Support (AEM Quality Guarantee)

5.1 Warranty Coverage

• Cleaner Warranty: 12 months from purchase (unopened) – replace if cleaner is contaminated or fails to meet efficacy standards.
• Sprayer Warranty: 6 months from purchase – replace defective sprayers (e.g., leaky valves, stuck triggers) 1:1, no cost for shipping.

5.2 Issue Resolution Process

1. Report: Client contacts support via email or hotline – provide order number and photos of the issue.
2. Diagnose: AEM-trained technician reviews within 24 hours (remote troubleshooting via video if needed).
3. Resolve:
   • Defective cleaner: Ship replacement within 48 hours (prepaid label for return of defective unit).
   • Defective sprayer: Send replacement sprayer (no need to return defective one – reduces client downtime).

5.3 Feedback & Continuous Improvement

• Client Surveys: Post-delivery 30-day survey – collect feedback on cleaner efficacy and sprayer performance.
• AEM Updates: Notify clients of product improvements (e.g., 2024 sprayer upgrade: longer dip tube) – offer discounted upgrades for existing clients.