Our Fully Automatic Servo-Driven Linear Filling Sealing And Capping Machine is a high-precision, integrated packaging solution engineered for large-scale production of liquids, semi-liquids, and viscous products (e.g., beverage, lotion, syrup, pharmaceutical oral liquids). Powered by servo-driven technology (for ultra-stable operation), it combines linear filling, heat sealing, and screw-on capping in one seamless workflow—reducing labor costs by 80% and improving production efficiency by 50% vs. semi-automatic equipment. The machine adheres to global industrial standards (FDA, CE, GMP, ISO 9001) and supports container sizes from 50ml to 5L (bottles, jars, pouches), making it ideal for high-volume manufacturers in food & beverage, cosmetics, pharmaceuticals, and household chemicals. With 3D-optimized structural design and customizable modules, it solves core pain points of inconsistent filling, leaky sealing, and slow capping—delivering 99.8% production pass rate.
2. Product Specifications & Technical Parameters
The machine’s servo-driven core ensures superior precision and scalability, with parameters tailored to production needs:
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Parameter
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Details
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Servo-Driven Advantages
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Model
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SDL-FSC-200 (200 units/min capacity); SDL-FSC-300 (300 units/min capacity)
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Servo motor speed adjustable (50–300 units/min) to match production peaks/valleys
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Applicable Products
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Liquids (water, juice, oil), semi-liquids (sauce, lotion), viscous goods (honey, paste)
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Servo-controlled flow rate adapts to product viscosity (no overfilling/underfilling)
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Container Compatibility
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Bottles (PET/glass), jars, stand-up pouches; neck sizes: 20–100mm; capacity: 50ml–5L
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Linear conveyor with servo positioning (±0.1mm accuracy) for multi-container types
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Filling System
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- Type: Servo-driven piston filling (for viscous) / peristaltic pump (for thin liquids)- Accuracy: ±0.2%- Nozzle 数量 (Qty): 4–8 (customizable)
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Servo motor controls piston/pump stroke—consistent dosing even for temperature-sensitive products
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Sealing System
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- Type: Heat seal (aluminum foil/plastic) / ultrasonic seal (for pouches)- Temperature: 80–250°C (servo-adjustable)- Seal Strength: ≥50N
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Servo-monitored temperature/pressure—no burnt seals or incomplete bonding
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Capping System
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- Type: Servo-driven screw-on (for flip-top/screw caps)- Torque: 0.5–3.0 N·m (adjustable)- Capping Accuracy: 99.8% pass rate
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Servo torque control—avoids cap stripping or loose caps (critical for leak prevention)
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Control System
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PLC touchscreen (Siemens); HMI with real-time production data (units/min, error rate)- Remote monitoring: Optional IoT integration
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Servo data syncs to PLC—quick troubleshooting (e.g., jam alerts) via touchscreen
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Material & Compliance
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- Frame: SS 304 (corrosion-resistant)- Contact Parts: SS 316L (food/pharma-grade)- Certifications: FDA, CE, GMP, ISO 9001
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SS 316L meets pharmaceutical purity standards; servo components comply with EU RoHS
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Power & Energy
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380V/50Hz 3-phase (110V/60Hz optional); Power Consumption: ≤18kW/h
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Servo motors use 20% less energy than traditional AC motors—reduces long-term costs
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3. 3D Design & Engineering Details
The machine’s structural and functional design is fully optimized via 3D modeling software—ensuring precision, compatibility, and ease of integration into existing production lines:
3.1 3D Design Tools & Core Elements
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3D Design Aspect
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Engineering Specifications
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Client Benefits
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Linear Conveyor Layout
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3D-modeled stainless steel conveyor (length 5–8m, width 200mm) with servo-driven belt (speed 0.5–2m/s)
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Even container spacing (±0.1mm) for consistent filling/sealing/capping; easy to extend for larger lines
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Servo Motor Integration
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3D-simulated motor mounts (for filling/sealing/capping modules) with vibration dampeners
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Reduces machine noise (≤70dB) and extends servo motor lifespan (50,000+ hours)
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Filling Nozzle Alignment
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3D-optimized nozzle positioning (height adjustable: 50–200mm) with anti-drip valves
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Nozzle aligns perfectly with container mouths—avoids spills (saves 5–10% product waste)
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Sealing-Capping Sync System
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3D-simulated gear linkage between sealing and capping modules (servo-controlled timing)
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Zero production lag (sealed containers move to capping in 0.5s); 99.8% sync accuracy
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Accessibility & Maintenance
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3D-designed removable side panels (15° tilt for easy access) and tool-less part replacement
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Reduces maintenance time (50% faster than traditional machines); no specialized tools needed
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3.2 3D Design Value for Clients
- Pre-Visualization: 3D renderings (SolidWorks/AutoCAD) show the machine’s layout, module integration, and compatibility with your containers—we share 360° views and 2D technical drawings (PDF) for production line planning.
- Customization Testing: 3D simulations test custom modules (e.g., extra filling nozzles, pouch-specific sealing heads) before physical production—avoids costly reworks.
- Space Planning: 3D models include dimensional data (length×width×height: 8m×1.5m×2.2m for SDL-FSC-200) to help clients optimize factory floor space.
4. Production (Precision & Compliance Focus)
Our manufacturing process adheres to strict industrial standards—ensuring every servo-driven machine meets high-quality and safety requirements:
4.1 Step 1: Core Component Manufacturing (Servo & Structural Parts)
- Servo Motor Calibration: Source high-torque servo motors (Panasonic/Yaskawa) and calibrate them to ±0.01mm positioning accuracy—test run for 1,000 hours to verify stability.
- Stainless Steel Fabrication: Cut SS 304/316L steel into frame components (laser cutting, tolerance ±0.5mm); weld and polish to remove burrs (complies with GMP hygiene standards).
- Conveyor Belt Production: Manufacture food-grade PU conveyor belts (antistatic, oil-resistant) and integrate servo-driven rollers—test belt tension and speed consistency (0.5–2m/s).
4.2 Step 2: Module Assembly (Filling → Sealing → Capping)
- Filling Module: Assemble servo-driven pistons/pumps with SS 316L nozzles; connect to PLC system and test dosing accuracy (fill 100 containers, check weight deviation ≤±0.2%).
- Sealing Module: Install heat/ultrasonic seal heads; calibrate servo-controlled temperature (80–250°C) and pressure (0.3–0.8MPa); test seal strength (pull force ≥50N).
- Capping Module: Mount servo-driven capping heads; adjust torque (0.5–3.0 N·m) and test on 5 container neck sizes—ensure 99.8% capping pass rate.
4.3 Step 3: Servo-PLC Integration & Software Programming
- Hardware Connection: Wire servo motors to Siemens PLC; install touchscreen HMI and IoT sensors (optional); test data transmission (servo speed, temperature, torque) to PLC.
- Software Development: Program HMI with user-friendly interface (production count, error alerts, maintenance reminders); add servo speed adjustment presets for different products.
- Sync Testing: Run 1,000 containers through the full line (filling→sealing→capping) — verify servo timing (no jams, consistent output) and production data accuracy.
4.4 Step 4: Quality Inspection (Industrial-Grade Standards)
- Precision Test: Measure filling accuracy (100 samples), seal strength (50 samples), and capping torque (50 samples) — reject machines with deviations >±0.2%.
- Durability Test: Continuous operation for 72 hours (simulate factory use) — check servo motor temperature (≤60°C) and component wear (no loose parts).
- Compliance Audit: Verify material certificates (SS 316L FDA report), electrical safety (CE certification), and hygiene standards (GMP compliance) — provide test reports to clients.
4.5 Step 5: Factory Acceptance Test (FAT)
- Invite clients to witness on-site testing (or share live video) — run their specific containers/products through the machine; adjust servo parameters to meet their production needs.
- Sign off on FAT report (production speed, accuracy, compliance) — only ship machines that pass client approval.
5. Shipping & Installation Support (Global Service)
We provide industrial-grade packaging and end-to-end logistics support to ensure safe delivery and seamless integration:
5.1 Machine Packaging (Anti-Damage & Rust-Proof)
- Rust Protection: All metal surfaces are coated with food-grade anti-rust oil and wrapped in moisture-proof PE film (thickness 0.2mm) — prevents corrosion during sea transit.
- Shock Absorption: Critical components (servo motors, PLC) are packed in foam-lined crates (density 30kg/m³); the full machine is secured to ISPM 15-certified wooden pallets with metal straps.
- Weather Resistance: Pallets are wrapped in UV-resistant stretch film (for outdoor storage) and labeled with “Fragile” “Keep Dry” and customs marks (HS Code: 84223010).
5.2 Shipping Options (Global Coverage)
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Region
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Transport Mode
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Transit Time
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Key Services
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China (Domestic)
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Truck/Rail
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3–5 days
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Door-to-door delivery; free unloading for machines over 1 ton; FAT on-site option
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Asia (Southeast/ Northeast)
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Sea/Air
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7–15 days (sea); 2–3 days (air)
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Customs clearance support (ASEAN/China free trade agreement); local technician dispatch
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Europe/North America
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Sea/Air
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25–35 days (sea); 3–5 days (air)
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DDP terms available (taxes included); CE compliance docs for EU customs; FDA certification for USA
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Africa/South America
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Sea
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30–45 days
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Partner with local logistics (Maersk/Hapag-Lloyd); spare parts pre-stocked in Dubai/São Paulo
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5.3 On-Site Installation & Training
- Pre-Installation: Share 3D layout drawings and site requirements (power, floor load, water/air supply) 2 weeks before delivery — ensure client’s factory is ready.
- On-Site Service: Send 2–3 certified technicians (5+ years of servo machine experience) to install and calibrate the machine:
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- Assembly (2–3 days for SDL-FSC-200; 3–4 days for SDL-FSC-300).
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- Servo parameter fine-tuning (match client’s product viscosity/container type).
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- Staff training (4–6 hours: operation, maintenance, troubleshooting) — provide a training manual and video tutorials.
- Post-Installation Support: 1-month follow-up (remote check-ins) to resolve issues; 24/7 technical support via phone/WhatsApp/video call.
6. Frequently Asked Questions (Client Focus)
Q1: Can the machine be customized for my specific container (e.g., irregular-shaped cosmetic jars)?
A: Yes! We use 3D simulations to design custom conveyor guides and capping heads for irregular containers. For example, we modified the SDL-FSC-200 for a Korean cosmetic brand’s hexagonal jars — adjusting the servo-driven conveyor positioning and capping torque to fit the unique shape. We provide 3D mockups of the custom modules for your approval before production.
Q2: How long does it take to switch between different product types (e.g., juice → lotion)?
A: The servo-driven system allows quick changeovers — 15–30 minutes on average. The HMI stores presets for different products (flow rate, temperature, torque); no mechanical adjustments are needed. For example, switching from 500ml juice (thin liquid) to 200ml lotion (viscous) only requires selecting the “lotion preset” on the touchscreen and replacing the filling nozzles (tool-less, 5 minutes).
Q3: What is the warranty period, and how do you support spare parts?
A: We offer a 1-year comprehensive warranty on the entire machine, plus a 2-year warranty on servo motors and PLC (core components). We maintain global spare parts warehouses (China, Germany, USA, Dubai) — common parts (seals, nozzles, servo fuses) ship within 48 hours. For critical components (servo motors), we provide a 48-hour emergency replacement service.
Q4: Does the machine comply with pharmaceutical GMP standards?
A: Yes! The machine’s contact parts are made of SS 316L (pharmaceutical-grade), and the frame is SS 304 (easy to clean). It meets GMP requirements for hygiene (no dead corners for residue), precision (±0.2% filling accuracy), and documentation (batch records via IoT integration). We provide a GMP compliance certificate and can arrange a third-party audit (SGS/Intertek) if needed.
Ready to upgrade your production line with a fully automatic servo-driven linear filling, sealing, and capping machine? Partner with us to:
- Boost efficiency (50% faster than semi-automatic equipment).
- Ensure precision (±0.2% filling accuracy, 99.8% production pass rate).
- Reduce costs (20% lower energy use, 80% less labor).
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