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Stand Up Pouch Piston Sealing Machine
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Automatic Bottle Filling Capping Labeling And Sealing Machine
Automatic Bottle Filling Capping Labeling And Sealing Machine | High-Speed Packaging Solution
Our Automatic Bottle Filling Capping Labeling And Sealing Machine represents the pinnacle of integrated packaging technology, designed to streamline your production line with unmatched efficiency and precision. This all-in-one system combines four critical packaging processes into a seamless operation, catering to industries including food & beverage, pharmaceuticals, cosmetics, and household chemicals. Engineered to meet strict EU and US regulatory standards, this machine delivers consistent performance while reducing operational costs and environmental impact.
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Parameter
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Details
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Production Capacity
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1,000 - 40,000 bottles/hour (configurable by model)
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Filling Accuracy
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±0.5% for free-flowing liquids; ±1% for viscous products
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Fill Volume Range
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5ml - 10L (adjustable with quick-changeover parts)
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Bottle Compatibility
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Diameter: 50 - 90mm; Height: 180 - 300mm (glass/plastic bottles)
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Capping Technology
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Multi-system compatible: screw caps, ROPP caps, crown caps, and child-resistant closures
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Labeling Precision
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±0.5mm positioning accuracy with support for wrap-around, front/back, and neck labels
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Sealing Methods
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Induction sealing, heat sealing, and vacuum sealing options
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Power Requirements
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5.03 - 10.63kW (depending on model); 220V/380V AC 3-phase
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Air Supply
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0.7MPa compressed air; 600 - 800L/min
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Dimensions
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91"×62"×99" to 215"×130"×115" (without conveyor)
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Certification
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CE, FDA, ISO 9001, and cGMP compliant
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Material Construction
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304 stainless steel contact parts; food-grade lubricants
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Table 1: Standard technical specifications (custom configurations available)
Key Features
Integrated Four-in-One Operation
This machine combines rinsing, filling, capping, and labeling functions into a single synchronized system, eliminating transfer losses between separate machines and reducing production line footprint by up to 40% compared to standalone equipment. The seamless integration ensures consistent product handling from empty bottle to finished package.
Adaptive Filling Technology
Equipped with both volumetric piston and gravity filling systems, the machine handles diverse product viscosities—from water-thin liquids to thick pastes with particles—while maintaining precision filling accuracy. The servo-driven filling heads automatically adjust to different bottle sizes with minimal changeover time.
Intelligent Process Control
Featuring a PLC control system with 10.1" HMI touchscreen, operators can store up to 100 product recipes for quick recall. Real-time monitoring displays production metrics, error alerts, and maintenance reminders, while electronic torque control ensures consistent capping pressure across all bottles.
Energy & Resource Efficiency
Incorporating advanced vacuum technology, the system reduces CO₂ consumption by up to 60% compared to conventional filling machines. The energy-efficient design cuts power usage by 20-30%, while optimized water circulation minimizes wastewater during bottle rinsing.
Compliance & Safety
The self-contained cleanroom enclosure with HEPA filtration maintains Class 8 cleanliness standards, making it suitable for pharmaceutical and food applications. Polycarbonate guarding with electronic interlocks ensures operator safety, while all contact parts meet FDA and EU 10/2011 food contact regulations.
Modular Expandability
Designed with a platform system architecture, the machine accepts future upgrades including additional filling heads, advanced inspection systems, and alternative capping modules. This scalability allows businesses to adapt to changing production needs without full equipment replacement.
Our Advantages
Engineering Excellence
With over 15 years of packaging machinery expertise, our R&D team has developed 12 patented technologies for filling and sealing applications. Each machine undergoes 72 hours of continuous testing before shipment to ensure reliability.
Global Regulatory Expertise
Our technical team specializes in helping clients navigate regional compliance requirements. We provide full documentation packages including validation protocols, material certificates, and performance qualifications to simplify regulatory approvals.
Turnkey Solutions
We offer comprehensive services from initial line design to installation and commissioning. Our typical project timeline includes:
- 3D layout design within 5 business days
- Factory acceptance testing (FAT) with client
- On-site installation in 7-10 days
- Operator training and process optimization
After-Sales Support
Our global service network guarantees response times within 24 hours and on-site support within 48 hours for EU, US, and Asian markets. We maintain a 98% spare parts availability rate and offer extended warranty options up to 5 years.
Sustainable Innovation
We're committed to eco-friendly manufacturing. Our machines reduce plastic waste through precise filling, and our energy recovery systems lower carbon footprints. We've helped clients achieve 30% average water savings and 25% energy reduction compared to their previous equipment.
Frequently Asked Questions (FAQ)
Q: What types of liquids can this machine handle?
A: The system efficiently processes a wide range including water-based liquids, oils, syrups, sauces with particles, alcoholic beverages, and pharmaceutical liquids. Specialized configurations are available for carbonated drinks and volatile substances.
Q: How long does it take to change between bottle sizes?
A: Quick-changeover design allows size adjustments in under 30 minutes using tool-free settings and stored recipes. Major format changes typically require 2-3 hours with our dedicated change parts kits.
Q: What is the minimum order quantity for custom configurations?
A: We accept custom orders for single machines with no MOQ requirement. Volume discounts apply for multi-machine orders or complete line installations.
Q: Does the machine require a dedicated cleanroom environment?
A: No, the integrated cleanroom enclosure with HEPA filtration creates a self-contained Class 8 environment, eliminating the need for expensive facility modifications in most cases.
Q: How is the machine serviced internationally?
A: We maintain regional service centers in Germany, USA, China, and Brazil. For other regions, our technical partners provide local support, while our remote diagnostic system resolves 70% of issues without on-site visits.
Q: Can the machine integrate with existing production lines?
A: Yes, our engineering team designs custom conveyor interfaces and control system integrations to connect with most existing packaging equipment. We provide full compatibility testing prior to installation.
Q: What sustainability features does the machine offer?
A: Our energy recovery system reduces power consumption by 20-30%, while optimized rinsing cycles cut water usage by up to 45%. The machine's durable construction ensures a 15+ year service life, and all components are 95% recyclable at end-of-life.
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