Highlight:
Food Bag Filling Machine
, Beverage Bag Filling Machine
, Easy To Operate Bag Filling Machine
Hotsale Filling Capping Sealing And Packing Machine Manufacturer
An integrated, automatic production line designed for high-volume packaging of liquids, pastes, and semi-solids (e.g., sauces, shampoos, syrups, lubricants). Key advantages: one-stop filling, capping, sealing, and packing; 99.5% precision; and compatibility with 5–500mL containers (bottles, jars, tubes). Ideal for small-to-large manufacturers seeking to reduce labor costs and improve production consistency. Compliant with global standards (FDA, GMP, CE) for food, 日化,and pharmaceutical industries.
Structured tables enhance readability for crawlers and clients, highlighting parameters that directly impact production planning:
| Model Number |
Production Capacity (Units/Hour) |
Applicable Container Size |
Filling Accuracy |
Power Supply |
Machine Dimension (L×W×H) |
Net Weight |
| FCS-P100 |
100–300 |
5–100mL (bottles/tubes) |
±0.5% |
220V/50Hz |
3.5m × 1.2m × 1.8m |
800kg |
| FCS-P500 |
300–500 |
50–200mL (bottles/jars) |
±0.3% |
380V/50Hz |
5.0m × 1.5m × 1.8m |
1,200kg |
| FCS-P1000 |
500–1,000 |
100–500mL (bottles/jars) |
±0.2% |
380V/50Hz |
7.0m × 1.8m × 2.0m |
2,000kg |
| Custom |
1,000–3,000 (upon request) |
5–1,000mL (customized) |
±0.1–0.3% |
Customizable |
Tailored to capacity
|
2,500–5,000kg |
High-quality 3D assets help clients visualize machine integration into their workshops—critical for B2B decision-making. We provide:
- Full Machine Assembly: Detailed view of all modules (filling, capping, sealing, packing) with labeled parts (e.g., "piston filling nozzle," "induction sealer coil").
- Cross-Sectional Views: Show internal mechanisms (e.g., liquid flow paths in the filling system, torque control in the capping unit) to demonstrate precision.
- Workshop Layout Mockups: Editable templates (CAD) where clients can input their workshop dimensions to test machine placement (e.g., FCS-P1000 requires 7m × 2m of floor space).
Our manufacturing adheres to ISO 9001:2015 and CE standards to ensure machine durability and performance—key for clients seeking long-term ROI:
- Source 304/316 stainless steel (for contact parts), high-torque motors (Siemens/Yaskawa), and precision sensors (Omron) from certified suppliers.
- Test materials for corrosion resistance (salt spray test: 48 hours, no rust) and mechanical strength (tensile test for steel components).
- Use CNC machining centers (precision: ±0.01mm) to fabricate filling pistons, capping chucks, and sealing dies.
- Laser cutting for stainless steel frames (ensures uniform structure and stability).
- Filling Module: Assemble pistons, nozzles, and liquid tanks; test for leakage (pressurize to 0.3MPa, no seepage).
- Capping Module: Install torque motors and cap feeders; calibrate torque settings (0.5–5 N·m) via computerized controls.
- Sealing Module: Mount induction coils/heat sealers; test seal strength (≥50N per sample).
- Packing Module: Integrate carton formers and labelers; sync with upstream modules (no production bottlenecks).
- Connect all modules to a central PLC (Programmable Logic Controller) with a touchscreen HMI (Human-Machine Interface).
- Program custom workflows (e.g., "fill → cap → seal → label → carton pack") and set parameters (filling volume, capping torque) for easy client adjustment.
- No load Test: Run machine without product for 24 hours (check motor temperature, sensor responsiveness).
- Load Test: Use water (for thin liquids) or glycerin (for pastes) to simulate production (500 units/hour); verify filling accuracy (±0.2% max deviation) and capping rejection rate (<0.1%).
- Safety Test: Trigger emergency stops (e.g., door open, overload) to confirm machine shuts down within 0.5 seconds (meets CE safety standards).
- Wrap machine in waterproof film; secure to wooden pallets (prevents damage during transit).
- Include user manuals (multilingual: English, Spanish, German, Chinese), spare parts kits (nozzles, O-rings), and calibration tools.
Classify use cases by industry to help clients quickly identify relevance—critical for attracting sector-specific buyers:
- Products: Sauces (ketchup, soy sauce), oils (olive oil, cooking oil), beverages (juice, energy drinks), dairy (yogurt, milk).
- Machine Advantages: 316 stainless steel contact parts (resists acid/alkali in sauces); no-drip nozzles (avoids product waste); meets FDA standards.
- Client Example: A US-based sauce manufacturer increased production efficiency by 40% after switching from manual filling to FCS-P500 (300–500 units/hour).
- Products: Shampoo, lotion, face cream, hair oil, hand sanitizer.
- Machine Advantages: Piston filling (handles viscous creams without clumping); adjustable capping torque (prevents damage to plastic bottles); induction sealing (preserves product freshness).
- Client Example: A Korean skincare brand uses FCS-P300 to fill 150mL lotion bottles—99.8% filling accuracy reduces returns from inconsistent volume.
- Products: Syrups, oral suspensions, medical gels, disinfectants.
- Machine Advantages: GMP-compliant design (easy to clean, no dead corners); stainless steel 316 contact parts (resists chemical disinfectants); high-precision filling (±0.1% for dosage-critical products).
- Client Example: An Indian pharmaceutical company uses custom FCS-P800 to fill 100mL syrups—passes WHO GMP audits annually.
- Products: Lubricating oil, detergent, antifreeze, paint.
- Machine Advantages: Corrosion-resistant tanks (for chemicals); heavy-duty motors (handles high-viscosity oils); explosion-proof options (for flammable products).
- Client Example: A Chinese lubricant manufacturer uses FCS-P1000 to fill 500mL oil bottles—24/7 operation with <1% downtime.
Address common client concerns to reduce decision friction and build trust:
A1: Yes. We offer custom tooling (e.g., filling nozzles, capping chucks) for irregular containers (e.g., square jars, squeeze tubes). Provide your container’s 2D/3D drawing,and our engineering team will design compatible parts (lead time: 7–10 days).
A2: Installation takes 3–5 days (on-site by our technicians). Training includes:
- HMI operation (setting filling volume, capping torque).
- Routine maintenance (cleaning, replacing O-rings).
- Troubleshooting (e.g., fixing cap jams).
We also provide a 2-hour video tutorial and a dedicated after-sales engineer (available 24/7 for 1 month post-installation).
A3: We offer a 1-year warranty (covers motors, sensors, and PLC—excludes wear parts like O-rings/nozzles). After warranty:
- Spare parts are available at 20% below market price.
- Lifetime technical support (phone/email/remote access via PLC).
- On-site repair (charged at $150/hour + travel costs, if needed).
A4: Energy use depends on the model:
- FCS-P100: 3.5 kW/h (ideal for small workshops).
- FCS-P500: 5.0 kW/h.
- FCS-P1000: 8.0 kW/h.
All models use energy-efficient motors (IE3 standard) to reduce long-term operational costs.
A5: Yes. All machines are CE-certified (for EU) and FDA-compliant (for food/pharma in the US). We also provide custom certifications (e.g., ISO 13485 for medical devices) upon request (additional cost: $500–$1,000, lead time: 2 weeks).
Your message must be between 20-3,000 characters!
